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数控机床机器人自动化工程项目,是您开启智能工厂的钥匙

LANSHENGGONGSIDESHUKONGJICHUANGJIQIRENZIDONGHUAGONGCHENGXIANGMU,WEININDESHENGCHANTIGONGZHINENGDERENJIXIEZUOZUJIAN、JIJIAGONGDANYUANHESHENGCHANXIANSUOYOUDEJICHUANGSHEBEI、GEZHONGLIANGSHENDINGZHIDEMOKUAIHUAJIEJUEFANGAN,YIJIDONGTAIDESHENGCHANKONGZHIXITONG,WEININSHIXIAN“YIZHANSHICAIGOU、JIAOYAOCHIFUWU”,ZHUNINYINGZHANDISICIGONGYEGEMING。

机器人自动化工程项目实施方案

LANSHENGGONGSIDESHUKONGJICHUANGJIQIRENZIDONGHUAGONGCHENGXIANGMU,BUJINWEIKEHUTIGONGDEJIJIAGONGDANYUANHESHENGCHANXIANSUOYOUDEJICHUANGSHEBEI,TONGSHIHEGONGYEJIQIRENZHIZAOSHANGSUOZHIDINGDEZIDONGHUAYINGYONGJICHENGSHANGHEZUO,PEITAOZIDONGSHANGXIALIAOJIQIREN。ZHENGGEXIANGMUYOULANSHENGGONGSIZONGFUZE、ZONGCHENGBAO,SHIXIAN“YIZHANSHICAIGOU、JIAOYAOCHIFUWU”。

SHUKONGJICHUANGJIJIAGONGZIDONGHUAGONGCHENGDEXIANGMUSHISHILIUCHENGZHUYAOBAOKUOFANGANSHEJI、ZHIZAOZHUANGPEIYIJIXIANCHANGANZHUANGDIAOSHIZHEISANBUFEN,BANGZHUKEHUTIGAOSHENGCHANXIAOLV、GAISHANCHANPINZHILIANG、TISHENGANQUANSHUIPING。

机加工机器人自动化项目实施流程图

方案设计

Schematic Design

JIQIRENZIDONGHUAXIANGMUSHIYIGEXITONGGONGCHENG,QIZHONGSHEJISHIQIANTI、SHILINGHUN、SHIXIANGMUGONGCHENGCHENGBAIDEGUANJIAN。LANSHENGJIQIRENZIDONGHUAGONGCHENGXIANGMUDEFANGANSHEJIBAOKUOXIANGMUQIANQIZIXUN、JIQIRENDEXUANXING、SHOUZHUAHESHANGXIALIAOJIGOUDESHEJIYIJIFANGZHENMONIDENGYIXILIEGONGZUO。

一、项目咨询

GENJUKEHUTIGONGDELINGJIANTUZHI,GONGYILIUCHENG、JIAGONGJIEPAI、XIANCHANGBUJUDENGXIANGGUANZILIAOXINXI,BINGDAOKEHUXIANCHANGSHIDIKAOCHA、HESHI、QUEDINGJIAGONGGONGJIANDEGONGYIGONGXU、CHICUN、CHUNJIAGONGSHIJIAN、CHANLIANGDENGSHIJIQINGKUANG。

二、设备选型

1、数控机床的选型

A、ANGONGJIANJIAGONGGONGYIDEYAOQIU,XUANZESUOXUJICHUANGDELEIXING;

B、ANGONGJIANCAIZHIBUTONG,XUANZESHIYONGDEPINPAIJICHUANG;

C、ANGONGJIANJIAGONGDEJINGDUYAOQIU,XUANYONGBUTONGJINGMIJICHUANG;

D、ANGONGJIANXINGZHUANG,XUANYONGSANZHOUHUOZENGJIADISIZHOUJIWUZHOULIANDONGJICHUANG;

E、ANGONGJIANCHANLIANGDEXUYAO,HEDINGSUOXUJICHUANGDESHULIANG。

DUISUOYOUFUHEYISHANGTIAOJIAN,NENGMANZUJIAGONGYAOQIUDEPINPAIJICHUANG,ZUIZHONGANXINGJIABIYUANZE,ZUOCHUXUANZE。

2、机器人选型

A、GENJUJIQIRENFUZAIHEBEIZAI,QUEDINGXINGHAO;

B、GENJUXINGJIABIXUANZEPINPAI。

三、安装布局

GENJUGONGYILIUCHENGHECHEJIANXIANCHANGTIAOJIANQUEDINGJICHUANGHEJIQIRENANZHUANGFANGSHI。JIQIRENDEANZHUANGFANGSHIKEYIANZHAODIZHUANGSHI、TIANDIAOSHI、JIAZHUANGSHI、LONGMENSHI。

四、系统设计

1、ZONGXITONGSHEJI,SHIXIANDUIJICHUANGHEJIQIRENDETONGYIGUANLI,SHIXIANJICHUANGZIDONGQIEXUE,JIQIRENPEIHESHUKONGJICHUANGJIAGONGGUOCHENGZHONGDEZIDONGSHANGXIALIAO。

2、XITONGSHEJI

(1)、SHOUZHUASHEJI

A、GENJULINGJIANDEZHONGLIANG,QUEDINGDANSHOUZHUAHAISHISHUANGSHOUZHUA,HUOSISHOUZHUA

B、GENJUGONGJIANXINGZHUANG,QUEDINGJIXIEJIACHIHAISHIZHENKONGXIFU,HUODIANCISHOUZHUA

(2)、SHANGXIALIAOJIGOUDENGWULIAOSHEBEISHEJI

A、GENJUSHANGLIAOJIGOUDECHULIAOGONGNENG,BAOZHENG2XIAOSHIYISHANGJIAGONGDECHUBEILIANG

B、XIALIAOJIGOUJUBEIGONGJIANJIANCEGONGNENG,PEIYOURENGONGCHOUJIANHUATAI

C、GENJUXUYAO,PEIBEILINGJIANGEZHITAI,SHIXIANGONGJIANFANZHUAN

五、仿真模拟

GENJUSHEJIFANGANZUOCHUJIQIRENZIDONGHUADE3DDONGTAIFANGZHENMONI,FANGZHIJIQIRENHEZHOUBIANSHEBEIGANSHEDEFENGXIAN。

24 小时运行,生产率提高 50%

JIQIRENNENGGOURANGNINDEJICHUANGQUANTIANERSHISIXIAOSHIBUXIUXI,FAHUIZUIDAQIANNENG。YIGEJIQIRENNENGGOUSHIJIAGONGZHONGXINSHIXIANWURENHUAZUOYE,JIANGSHENGCHANSHIJIANCONGMEITIAN 16 XIAOSHIYANZHANGZHI 24 XIAOSHI。ZHEIXIANGDANGYUJIANGJICHUANGDESHENGCHANLVTIGAO 50%。

制造装配

Manufacture

ZIDONGHUAXIANGMUHETONGQIANDINGHOU,GONGCHENGXIANGMUJIUJINRUZHIZAOZHUANGPEIDELIUCHENG,ZHEIXIEGONGZUODOUZAIJIQIRENJICHENGSHANGDEGONGCHANGNEIBUWANCHENG。

1、对设计方案细化

2、制造

ANTUDINGZHIZHUASHOU、SHANGXIALIAOJIGOU、KONGZHIDIANJUDENGWAIWEISHEBEIDELINGBUJIAN

3、组装

BAZHIZAOJIAGONGWANCHENGDEWAIWEISHEBEILINGBUJIANZUZHUANGCHENGBUJIANCHENGPIN

4、安装调试

ANZHAO3DFANGZHENWEIZHI,BUZHIJIQIRENHEWAIWEISHEBEI,BINGMONIYUNXING。ANJISHUXIEYIYAOQIU,DIAOSHIJIANYAN,ZHIZHIFUHEYAOQIU

5、客户预验收

ANSHUANGFANGQIANDINGDE《JISHUXIEYI》YANSHOU

6、出库发货

JIANGANZHUANGDIAOSHIHOUDESHEBEI,FENGZHUANGCHUKU,YUNSONGDAOKEHUXIANCHANG

安装调试

Assembly Commissioning

ZAISHUKONGJICHUANGWANCHENGCAIGOUHESHANGXIALIAOJIQIRENYUDIAOJIESHUZHIHOU,JISHIJIAOFUDAOKEHUDEGONGCHANGXIANCHANGANZHUANGDIAOSHI,WANCHENGSHUKONGJICHUANGJIQIRENHEZHOUBIANSHESHIBUJU、BUGUANBUXIAN、XIANCHANGSHIJIAO、MONIYUNXING、LUXIANYOUHUA、GUZHANGLVKAOHE、KEHUPEIXUNPEICHANDENGYIXILIEXIANCHANGFUWUGONGZUO。

一、设备就位

ANSHEJIBUJUWEIZHIDEYAOQIU,JICHUANGHEJIQIRENYIJIZHOUBIANSHESHIANZHUANGJIUWEI

二、布管布线

A、JICHUANGSHUKONGXITONGDEPLCYUZONGKONGZHIPLCDELIANJIE

B、JIQIRENJIEKOUYUZONGKONGZHIDEJIEKOUDELIANJIE

C、ZHOUBIANSHEBEIJIEKOUYUZONGKONGZHIDEJIEKOUDELIANJIE

三、现场示教

CAIYONGJIQIRENSHIJIAOQI,TONGGUODIANDONG

A、ZHAODAOGONGJIANSHANGLIAOJIACHIWEIZUOBIAO,BINGBAOCHIJIYI;

B、ZHAODAOJICHUANGKAPANJIACHIWEIZUOBIAO,BINGBAOCHIJIYI;

C、ZHAODAOJICHUANGKAPANXIALIAODEJIACHIWEIZUOBIAO,BINGBAOCHIJIYI;

四、模拟运行,按机器人30%速度运行

五、路径优化,按机器人90%速度运行

六、故障率考核,检测机器人自动化连续运行能力,工作质量

七、陪产

A、JIQIRENBIANCHENGCAOZUOPEIXUN

B、LEJIEXIANGMUYUNXINGQINGKUANGBINGCHULIWENTI

C、TIJIAOJISHUWENJIAN,BAOKUOJIXIEMULU、DIANQISHUOMINGSHU、WEIXIUSHOUCEDENGZILIAO。

售后服务

Customer Services

SHUKONGJICHUANGJIQIRENZIDONGHUAXIANGMUZAIKEHUGONGCHANGANZHUANGDIAOSHIJIESHU,JINGKEHUZUIZHONGYANSHOUHEGEJIAOFUKEHUHOU,ZAIYIHOUDESHEBEIYUNXINGGUOCHENGZHONG,YIDANCHUXIANGUZHANG,LANSHENGHUIZAISHOUDAOKEHUDESHUMIANTONGZHIHOU4XIAOSHIZHINEIZUOCHUXIANGYING,48XIAOSHINEIDAODAKEHUXIANCHANGCHULIWENTI。

工业机器人维护保养

GONGYEJIQIRENDEBAOYANGYUWEIHU

一、质保期内

AN“SANBAO”YAOQIU,MIANFEITIGONGWEIXIUHEPEIJIAN。

二、质保期外

1、DUIYUPUTONGGUZHANG,KEYIDIANHUA、CHUANZHENHUOE-MAILXINGSHIZHIDAOKEHUJINKUAIHUIFUSHENGCHAN。

2、DUIYUKEHUBUNENGZIJIJIEJUEDEGUZHANG,SHANGMENFUWU,ZHUOQINGSHOUQUFUWUFEIHECAILIAOFEI。

三、机器人保养

GENJUJIQIRENZHIZAOCHANGCHUCHANGDEYAOQIU,ANZHOUQIDINGQIJIANCHA,BAOYANGQINGXI,GENGHUANRUNHUAYOUHEDIANCHIDENG。